The World of Playing Cards Logo
Published March 01, 2011 Updated July 15, 2022

Paper and Cardboard

The manufacture of the pasteboard used for playing cards contains a number of interesting processes including mingling, pasting and drying.

Cardboard Education Manufacturing Processes Paper

How Paper is Made

The paper to make into pasteboard or cardboard is manufactured as shown below. This was not normally carried out by the cardmakers themselves, but by a paper mill. The earliest forms comprised rectangular pieces of cloth on wooden frames, onto which the pulp was ladled. Later, bamboo strips bound with horse hair or silk replaced the cloth. Forms made with copper threads were an Arab invention. The illustration below shows the pulping hammers mashing old rags, and pulp being laid onto the sieves or forms to make paper, which is then pressed and hung up to dry.

Paper making

Above: paper making. Source: Malmundarium, 4960 Malmedy, Belgium.


In Europe the custom of printing a design into the paper dates back to the 13th century. Watermarks identify the owners of paper-mills or the source of the paper. The watermark is created with fine threads or wires welded onto the sieve so that thinner layers of fibres are deposited on the motif area, which becomes more transparent once the paper has dried.


Above: watermark. Source: Malmundarium, 4960 Malmedy, Belgium.

Trimming and sorting the finished paper

Above: women trimming, examinig and sorting the finished paper.

Further information here

Playing cards were formerly made from several sheets of paper, of varying qualities, glued together. The face of the cards, which will receive the printed outlines and colouring, was usually printed on fine quality paper. The backs require a smooth, unblemished paper which will have no marks which might identify the value of the face card, otherwise the pack is not suitable for play. In between these front and back papers a third layer of opaque grey or brown paper was inserted, so that the cards obtain the required degree of firmness and strength for sustained use.

In addition, cardmakers required paper to print the wrappers

How Card is Made

“The manufacture of the cardboard used for playing cards contains a number of interesting processes which we will describe in the order in which we recently witnessed them at the house of Messrs. Sabine, Poppin's Court, Fleet Street.”
[Source: Tomlinson’s Cyclopedia of Useful Arts, 1854]


Cardboard consists of a number of thicknesses of paper pasted together, pressed and polished on two surfaces. Ordinary cardboard consists of two sheets of white paper with a sheet of cartridge paper between them, and the thickness of the board is determined by the stoutness of the paper. For stout cards two or more sheets of cartridge paper are interposed. Modern playing-card board is usually laminated with a black adhesive and comes in a range of weights and with matt, glazed or embossed finishes including ‘linen grain’ or ‘air cushion’ finish. The following notes describe the manufacture of cardboard in the nineteenth century.

Above: close-up view of the edges of two packs of playing cards. The left-hand cards are manufactured around 1880, the right-hand cards are from c.1990. In both cases the 3-ply composition of the cardboard is discernible, with a thick, opaque layer inside two surface papers. This prevents the cards from being transparent and also gives the necessary strength and firmness to be used for play.

Consider the manufacture of three-sheet card. The arranging of the paper for this is called mingling. That is, a ream of white demy paper is spread open, and between every two sheets one sheet of cartridge paper is placed; and the pile when complete is called a head, consisting, of course, of a ream and a half of paper.

the heap of cards is squeezed in the press...

Above: the freshly pasted card is pressed. The press itself was probably inspired by wine presses in the late 14th century.  See also: History of Playing Cards.

The next process is pasting. A man stands at a bench with a mahogany slab before him, the head of paper on his left hand and a large tub of paste on his right. Pulling the first sheet from the head upon the mahogany slab with his left hand, the paster with his large brush saturated with thin smooth paste covers it with a layer by two or three skilful movements of the arm and hand. He then pulls down upon this pasted surface a sheet of cartridge paper, the top surface of which is in like manner pasted. He next pulls down upon the pasted cartridge surface two sheets of white paper, and covers the upper surface only with paste. One sheet of cartridge paper is pulled down upon this and pasted; then two sheets of white paper, and so on until the whole head has been pasted. Now it is obvious that by pulling down two sheets of white paper with no paste between them the boundary between two sheets of cardboard is made.

One man will paste 4 heads of paper, or 7 gross of cardboards in one day. This will consume about 14 lbs or 16 lbs of flour, reckoning 1 lb of flour equal to one gallon of paste. In some cases it helps to dampen the paper beforehand.

When the head has been pasted, it is put into an upright press, and condensed by the action of a well-oiled iron screw and a long lever worked by two men. The water of the paste oozes out at the edges of the head, and falling into a channel in the lower bed of the press, escapes through a hole into a bucket, which becomes entirely filled with clear water from the produce of one man's work in the course of one day.

interior view of playing card workshop drying area

Above: interior view of playing card workshop drying area. The freshly pasted sheets of cardboard are prepared for hanging up to dry on wires. After a certain time the sheets of cardboard were removed from the press, brushed to remove any dirt and then pierced with a spike so that they could be hung up on wires in the drying rooms. These areas were well ventilated rooms at the top of the building. The dried cardboard was then stored. Illustration from L'Encyclopedie by Diderot, d'Alembert, Paris, 1751.

Paper Production, a woodcut illustration by Jost Amman from The Book of Trades, 1568

The next process is drying. Every evening before the men leave off work, each man takes out of the press the heads which he has pasted during the day and hangs the cardboard pieces on lines to dry. This involves piercing the corner of each sheet and passing a 1½" length of thin copper wire through the hole which then serves to hook the piece to the drying lines. The room is artificially heated, and in the course of twenty-four hours, that is, on the next evening when the lines are wanted for the next day's work, the boards are sufficiently dry. Then they are separately brushed with a hair brush to remove any dust &c.

Right: “Paper Production”, a woodcut illustration by Jost Amman from The Book of Trades (Das Ständebuch), 1568. The manufacture of paper in Europe began in Spain during the 11th century but it had been used at least as early as the eighth century by the Chinese and Arabs. Spain, therefore, was the channel by which paper spread into Europe several centuries before it began to be used for the manufacture of playing cards. The art of printing gave a great boost to the paper making industries and brought about a scarcity of old rags, until the technology for making wood pulp was improved.

The boards are now rough on the surface, warped and uneven. They are made smooth and even by passing them between a couple of powerful iron rollers in contact with thin sheets of smooth copper plate. The rough uneven cardboard is converted into a perfectly even board with a beautifully polished glazed surface. Several boys are employed taking out sheets of cardboard and arranging them into heaps.

The cards are now ready to be formed into playing cards... as a final cautionary remark, researchers have found that toxic chemicals from recycled newspapers had contaminated food sold in many cardboard cartons. The chemicals, known as mineral oils, come from printing inks!

See also:   Amos Whitney's Factory Inventory   Chromolithography   Design of Playing Cards   Make your own Playing Cards   Letterpress Printing   Rotxotxo Workshop Inventories, Barcelona   The Art of Stencilling.


By Simon Wintle

Member since February 01, 1996

View Articles

Curator and editor of the World of Playing Cards since 1996. He is a former committee member of the IPCS and was graphics editor of The Playing-Card journal for many years. He has lived at various times in Chile, England and Wales and is currently living in Extremadura, Spain. Simon's first limited edition pack of playing cards was a replica of a seventeenth century traditional English pack, which he produced from woodblocks and stencils.

Leave a Reply


2014 Vesalius Anatomy Card Game

Vesalius Anatomy Card Game

Celebrating the work of Andreas Vesalius in the quincentenary year of his birth.

2019 O Baralho dos Provérbios!

O Baralho dos Provérbios!

Portuguese proverbs in combination with special courts and suit-signs published by Apenas Livros, Lisbon.

Happy Playing Cards

Happy Playing Cards

Cheerful, colourful designs on handmade paper from Nepal.

2000 Handmade playing cards

Handmade playing cards

Non-standard designs on Nepalese handmade paper for Pilgrims Book House, Kathmandu, Nepal, c.2000.

1824 Myriorama


Myriorama of Italian scenery, 1824.

Chad Valley Co. Ltd

Chad Valley Co. Ltd

Chad Valley Co. Ltd (incorporating Johnson Brothers (Harborne) Ltd, the long-established UK brand bought by Woolworths in 1988 and now sold at Argos.

1954 Andere Zeiten - Andere Kleider

Andere Zeiten - Andere Kleider

‘History of fashion’ cultural quartet game designed by Erika Werner-Nestler, 1954.

1875 XIXth Century

XIXth Century

The XIXth Century published by John Jaques & Son, c.1875.

1989 Geschichte des Buchgewerbes

Geschichte des Buchgewerbes

Geschichte des Buchgewerbes illustrated by Ludwig Winkler, published by Verlag für Lehrmittel Pößneck.

1950 So Fängt Es An

So Fängt Es An

“So Fängt Es An” beautifully illustrated by M. Neugebauer, published by Helingsche Verlagsanstalt.

1930 French for Fun

French for Fun

French for Fun instructive card game published by John Jaques & Son Ltd., c.1930s



Eurotrotter by La Ducale, c.1980s.

1930 Counties of Britain

Counties of Britain

Counties of Britain by John Jaques & Son Ltd. c.1930.

1930 Countries of Empire

Countries of Empire

“Countries of Empire” published by John Jaques & Son Ltd, c.1930s.

1942 Anma US Armed Forces

Anma US Armed Forces

Anma US Armed Forces, 1942.

1979 Bedeutende Erfindungen im Alltag

Bedeutende Erfindungen im Alltag

‘Significant Inventions in Everyday Life’ quartet game published by Verlag für Lehrmittel, Pössneck, 1979.



Playing cards were traditionally sold inside paper wrappers, which were usually thrown away.

1984 Musikinstrumente


Musikinstrumente quartet game published by Verlag für Lehrmittel, Pössneck, 1984.

1860 Botany Quartetts

Botany Quartetts

Botany card game published by Houlston and Wright & Henry Greenwood, c.1860.

1945 Neerlands Glorie

Neerlands Glorie

Neerlands Glorie Kwartetspel published by Hausemann & Hötte N.V, Amsterdam, 1945.

1920 Rainbow


Rainbow card game and colour mixing guide printed by Goodall & Sons for Robert Johnson, c.1920.

Happy Guides

Happy Guides

Happy Guides by James Brown & Son (Glasgow) Ltd. around 1910/1915.

1952 Wie Wird das Wetter

Wie Wird das Wetter

Wie Wird das Wetter, a Black Peter game about the weather created by Gunter Eckhardt, published by Rudolf Forkel,1952.

1995 Educación Vial

Educación Vial

Educación Vial (Road Safety) card game published by H. Fournier, 1995.

1930 Fancy Dress Ball

Fancy Dress Ball

Spear’s “Fancy Dress Ball” card game with children dressed in period costumes, 1930s.

2020 Welsh Language Playing Cards

Welsh Language Playing Cards

Welsh Language Playing Cards designed by Richard Ruston-Burgess, made in Wales, 2020.

1988 Historische Verkehrswege

Historische Verkehrswege

“Historische Verkehrswege” quartet game published by Verlag für Lehrmittel Pössneck, 1988.

1759 Aesop’s Fables

Aesop’s Fables

Aesop’s Fables playing cards by I. Kirk, c.1759.

1935 Deutsche Geschichte

Deutsche Geschichte

German History Quartet published by Otto Maier Verlag Ravensburg, c.1930-35.

Musical Snap

Musical Snap

Musical Snap by C.W. Faulkner & Co., c.1900.

1940 Atouts de la Vie

Atouts de la Vie

“Atouts de la Vie” wartime card game created by Madame Lucien Willemetz, c.1940.

Pantheon or Heathen Mythology

Pantheon or Heathen Mythology

Pantheon or Heathen Mythology cards for instruction of youth, c.1770.

2011 Roman Empire

Roman Empire

Roman Empire playing cards designed by G. Wyatt for Green Board Game Co Ltd., 2011.

2014 National Geographic: Weird But True

National Geographic: Weird But True

National Geographic: “Weird But True” kids fun fact playing cards, 2014.

1840 The Royal Historical Game of Cards

The Royal Historical Game of Cards

The Royal Historical Game of Cards invented by Jane Roberts and published by Robert Hardwicke, c.1840.

1900 Skits


Skits, an instructive card game which sharpens the wits, c.1900.

1990 Desperanto


Desperanto language game by Qui Vive Ltd, c.1990.

1875 Anno Mundi

Anno Mundi

Anno Mundi: an early Jaques game described as ‘scripture recreation for the young’ with events in the Bible, c.1875.

1910 Weights and Measures

Weights and Measures

“Weights and Measures” card game by John Jaques & Son, Ltd., c.1910, a reminder of some of our more archaic units of measurement.

1875 Hide & Seek with the Kings & Queens of England

Hide & Seek with the Kings & Queens of England

Hide & Seek with the Kings & Queens of England by John Jaques & Son, c.1875.